A new generation of robotic lunar landers is on the way
Engineers at NASA’s Marshall Space Flight Center in Huntsville, Alabama, began the first phase of integrated system tests on a new robotic lander prototype at Redstone Test Center’s propulsion test facility on the U.S. Army Redstone Arsenal, also in Huntsville. These tests will aid in the design and development of a new generation of small, smart, versatile robotic landers capable of performing science and exploration research on the surface of the moon or other airless bodies, including near-Earth asteroids.
The robotic lander during strapdown testing. This phase of tests allows the engineering team to fully check out the integrated lander prototype before moving to more complex free flight tests. (NASA/MSFC/David Higginbotham)
This initial test phase, or strapdown testing, allows the engineering team to fully check out the integrated lander prototype before moving to more complex free flight tests. The team secures, or straps down, the prototype during hot fire tests to validate the propulsion system’s response to the flight guidance, navigation and control algorithms and flight software prior to autonomous free flight testing.
“Moving the robotic lander tests to the Redstone Test Center facility is a good example of intergovernmental collaboration at its best,” said Larry Hill, Robotic Lunar Lander Development Project Manager Test Director, at the Marshall Center. “Engineers and technicians from NASA, the Army and our Huntsville-based support contractor, Teledyne Brown Engineering, have worked tirelessly over the last month to modify the historic test facility formerly used for missile testing to accommodate NASA’s lander test in record time, saving NASA time and money.”
“Our team has been on a record paced design and development schedule to deliver the robotic lander prototype to the test site,” said Julie Bassler, Robotic Lunar Lander Development Project Manager. “We have succeeded in designing, building and testing this new lander prototype in a short 17 months with an in-house NASA Marshall team in collaboration with our partners, Johns Hopkins Applied Physics Laboratory of Laurel, Md., and the Von Braun Center for Science and Innovation in Huntsville.”
Prior to this the lander prototype was placed on modified skateboards and a customized track system as a low-cost solution to control movement during final testing of the prototype’s sensors, onboard computer, and thrusters. The functional test focused on ensuring that all system components work seamlessly to sense, communicate, and command the lander’s movements.
NASA Marshall engineer Josh Moore and Teledyne Brown Engineering avionics engineer Scott Gilley prepare the robotic lander prototype for tests at the U.S. Army Redstone Arsenal Test Center in Huntsville (NASA/MSFC/David Higginbotham).
The prototype’s new propulsion system, which has completed a series of hot fire tests at the beginning of 2011, consists of 12 small attitude control thrusters, three primary descent thrusters to control the vehicle’s altitude, and one large “gravity-canceling” thruster which offsets a portion of the prototype’s weight to simulate a lower gravity environment, like that of the moon and asteroids. The prototype uses a green propellant, hydrogen peroxide, in a stronger concentration of a solution commonly used in homes as a disinfectant. The by-products after use are water and oxygen.
Test flight program is imminent
“The propulsion hardware acceptance test consisted of a series of tests that verified the performance of each thruster in the propulsion system,” said Julie Bassler, Robotic Lunar Lander Development Project Manager. “The series culminated in a test that characterized the entire system by running a scripted set of thruster firings based on a flight scenario simulation.” Dynetics Corp. developed the robotic lander prototype propulsion system under the management of the Von Braun Center for Science and Innovation both located in Huntsville, Alabama.
The flight test program includes three phases of testing culminating in free flight testing for periods up to sixty seconds scheduled for summer 2011. The prototype provides a platform to develop and test algorithms, sensors, avionics, software, landing legs, and integrated system elements to support autonomous landings on airless bodies, where aero-braking and parachutes are not options.
The lander prototype will aid NASA’s development of a new generation of small, smart, versatile landers for airless bodies such as the moon and asteroids. The lander’s design is based on cutting-edge technology, which allows precision landing in high-risk, but high-priority areas, enabling NASA to achieve scientific and exploration goals in previously unexplored locations.
Development and integration of the lander prototype is a cooperative endeavor led by the Robotic Lunar Lander Development Project at the Marshall Center, Johns Hopkins Applied Physics Laboratory and the Von Braun Center for Science and Innovation, which includes the Science Applications International Corporation, Dynetics Corp., Teledyne Brown Engineering Inc., and Millennium Engineering and Integration Company, all of Huntsville.
The project is partnered with the U.S. Army’s Test and Evaluation Command’s test center located at Redstone Arsenal. Redstone Test Center is one of six centers under the U.S. Army Test and Evaluation Command and has been a leading test facility for defense systems since the 1950’s. Utilizing an historic test site at the Arsenal, the project is leveraging the Redstone Test Center’s advanced capability for propulsion testing.
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